EM-C8101 Service manual Rev.E
EM-C8101 Service manual Rev.E
Revision History
Introduction
Notice:
About This Manual
Product Descriptions
Structure/Operating Principles
Installation and Settings
Troubleshooting
Disassembly / Assembly
Service Support Mode
Adjustment and Additional Operations
Maintenance & Inspection
Appendix
PRECAUTIONS
Symbols Used in this Manual
Product Descriptions
Product Summary
Product Hardware Specifications
Product Hardware Specifications
Paper handling
Printing Specifications
Copying Specifications
ADF Specifications
Scanner Specifications
Network Specifications/Fax Specifications
Network specifications
FAX specifications
Consumables Information
Option Specifications
Structure/Operating Principles
Name of Each Part
Motor, Sensor, Clutch, and Solenoid Specifications
Printer Main Unit
Motors
Ink Detection and Cover Detection System Sensors
CR Mechanism Sensors and Solenoids
Paper Feed and Conveyance System Sensors and Solenoids
Paper Cassette Detection and Other Sensors and Solenoids
Additional Cassette
Motors
Sensor
Scanner
Motors and Sensors
ADF
Motor/Encoder/Clutch/CIS Module
Sensor
Print Head
Head angular mecha adjustment
Carriage Mechanism
PW Sensor Shutter Mechanism
Ink Supply Mechanism
Ink System Mechanism
Overview
Drive Path
Wiper Mechanism/Carriage Lock Mechanism
Pump Mechanism
Operation of Each Mechanism
Cap mechanism
Wiper Mechanism
Carriage Lock Mechanism
Pump Mechanism
Paper Loading/Paper Feed Mechanism
Overview
Paper Loading/Feed Path
Feeding From The Front Cassette
Rear Feed
Feeding From The Optional Cassette
Automatic Duplex Printing
Drying time automatic determination function
Back Face Printing During The Automatic Duplex Printing
Drive Path
Lift-up mechanism
Front Feeding Mechanism
Pick-up Mechanism
Intermediate feeding mechanism
One way drive mechanism
Rear paper loading mechanism
Rear feeding mechanism drive path
Operation of the rear feeding mechanism
Paper Feed Mechanism
Duplex Printing Mechanism
Option Cassette Loading Mechanism
2nd lift-up mechanism
2nd ASF mechanism
Scanner/ADF Mechanism
Scanner Mechanism
ADF mechanism
Operation during the ADF paper loading/paper feeding
Installation and Settings
Overview of Introduction and Installation
Checks Before Installation
Printer main unit only
Basic model (Printer main unit + one additional cassette)
Fully set model (Basic model + full options)
Installation space
Installation Workflow
Installation Procedure
Unpacking and checking items included in package
Removing the protective tape and protective material
CR fixing material
2nd cassette packing material
Installation
Attaching manual stapler (option)
Preparation
Attaching Procedure
Attaching additional cassette unit and printer stand (option)
Moving a printer with additional cassette unit
Moving a printer with printer stand
Attaching optional fax board
Attaching clamps
Attaching ink packs
Power cable connection
Attaching output tray, document holder and cleaning cloth holder
Installing the Cabinet
Preparing the cabinet
Attaching cabinet
Attaching the cabinet overturn prevention legs
Attaching authentication device stand
Included Items
Installation Procedure
Firmware Update
Main Unit Settings
Printing/operation checks
Nozzle check print
Copy function check
Operation check of ADF Unit
Operation check of Scanner Unit.
Relocation, Removal
Precautions of relocation and transportation the product
Kitting Support
Unpacking
Installation of options
Self-care (avoid damages while moving)
Troubleshooting
Overview
Troubleshooting Workflow
Troubleshooting
Normal Errors
Paper jam error
Detail of paper jam occurrence factor
Not feeding error
Error name
Error occurrence condition
Trouble related parts and causes
Troubleshooting
Stack collapsed error
Error name
Error occurrence condition
Trouble related parts and causes
Troubleshooting
No paper error
Error name
Error occurrence condition
Trouble related parts and causes
Troubleshooting
No cassette error
Error name
Error occurrence condition
Trouble related parts and causes
Troubleshooting
Cassette failure error
Error name
Error occurrence condition
Trouble related parts and causes
Troubleshooting
Cover open error
Error name
Error occurrence condition
Trouble related parts and causes
Troubleshooting
Ink cartridge detection error
Error name
Error occurrence condition
Trouble related parts and causes
Troubleshooting
Maintenance box recognition error
Error name
Error occurrence condition
Trouble related parts and causes
Troubleshooting
Fatal Errors
ADF/SCN error
Home position detection failure (Error code: 100016)
Cause
Situation
Suspected cause
Troubleshooting
REL PID excess speed detection (error code: 100025)
Cause
Suspected cause
Troubleshooting
REL PID reverse detection (error code: 100026)
Cause
Suspected cause
Troubleshooting
REL PID lock detection (error code: 100027)
Cause
Suspected cause
Troubleshooting
REL PID excess load (error code: 100029)
Cause
Suspected cause
Troubleshooting
REL PID driving time (error code: 100030)
Cause
Suspected cause
Troubleshooting
Gap IF adjustment error (error code: 100043)
Cause
Suspected cause
Troubleshooting
Set guide sensor error (error code: 100044)
Cause
Suspected cause
Troubleshooting
MAIN-B connection error (error code: 100048)
Cause
Suspected cause
Troubleshooting
MAIN-B Firmware version mismatch error (error code: 100050)
Cause
Suspected cause
Troubleshooting
Paper jam error (error code: 100054)
Cause
Suspected cause
Troubleshooting
Calibration error (error code: 190000)
Cause
Suspected cause
Troubleshooting
Match error between Main ROM and μSD ROM (PDL Program) (error code:205604)
Cause
Suspected cause
Troubleshooting
CR error
CR PID driving time error (error code: 000020)
Cause
Suspected cause
Troubleshooting
CR PID excess load error (error code: 000021)
Cause
Suspected cause
Troubleshooting
CR PID excess speed error (error code: 000022)
Cause
Suspected cause
Troubleshooting
CR PID reverse error (error code: 000023)
Cause
Suspected cause
Troubleshooting
CR PID lock error (error code: 000024)
Cause
Suspected cause
Troubleshooting
CR PID speed fall error (error code: 000025)
Cause
Suspected cause
Troubleshooting
CR PID excess load error 2 (error code: 000027)
Cause
Suspected cause
Troubleshooting
CR load position driving time error (error code: 000030)
Cause
Suspected cause
Troubleshooting
CR load position excess load error (error code: 000031)
Cause
Suspected cause
Troubleshooting
CR load position excess speed error (error code: 000032)
Cause
Suspected cause
Troubleshooting
CR load position reverse error (error code: 000033)
Cause
Suspected cause
Troubleshooting
APG target position not reached error (error code: 034011)
Cause
Suspected cause
Troubleshooting
PW detector failure error (error code: 034016)
Cause
Suspected cause
Troubleshooting
PW sensor detected foreign object error (error code: 034017)
Cause
Suspected cause
Troubleshooting
PF error
PF PID driving time error (error code: 000040)
Cause
Suspected cause
Troubleshooting
PF PID excess load error (error code: 000041)
Cause
Suspected cause
Troubleshooting
PF PID excess speed error (error code: 000042)
Cause
Suspected cause
Troubleshooting
PF PID reverse error (error code: 000043)
Cause
Suspected cause
Troubleshooting
PF PID lock error (error code: 000044)
Cause
Suspected cause
Troubleshooting
PF load position driving time error (error code: 000050)
Cause
Suspected cause
Troubleshooting
PF load position excess load error (error code: 000051)
Cause
Suspected cause
Troubleshooting
PF load position excess speed error (error code: 000052)
Cause
Suspected cause
Troubleshooting
PF load position reverse error (error code: 000053)
Cause
Suspected cause
Troubleshooting
SMAP phase detection error (error code: 034012)
Cause
Suspected cause
Troubleshooting
3rd NIP release sensor failure error (error code: 034018)
Cause
Suspected cause
Troubleshooting
Cassette error
ASF PID driving time error (error code: 000060)
Cause
Suspected cause
Troubleshooting
ASF PID excess load error (error code: 000061)
Cause
Suspected cause
Troubleshooting
ASF PID excess speed error (error code: 000062)
Cause
Suspected cause
Troubleshooting
ASF PID reverse error (error code: 000063)
Cause
Suspected cause
Troubleshooting
ASF PID lock error (error code: 000064)
Cause
Suspected cause
Troubleshooting
ASF load position driving time error (error code: 000070)
Cause
Suspected cause
Troubleshooting
ASF load position excess load error (error code: 000071)
Cause
Suspected cause
Troubleshooting
ASF load position excess speed error (error code: 000072)
Cause
Suspected cause
Troubleshooting
ASF load position reverse error (error code: 000073)
Cause
Suspected cause
Troubleshooting
Additional cassette error
2nd ASF PID driving time error (error code: 000080)
Cause
Suspected cause
Troubleshooting
2nd ASF PID excess load error (error code: 000081)
Cause
Suspected cause
Troubleshooting
2nd ASF PID excess speed error (error code: 000082)
Cause
Suspected cause
Troubleshooting
2nd ASF PID reverse error (error code: 000083)
Cause
Suspected cause
Troubleshooting
C2 PID lock error (error code: 000084)
Cause
Suspected cause
Troubleshooting
2nd ASF load position driving time error (error code: 000090)
Cause
Suspected cause
Troubleshooting
2nd ASF load position excess load error (error code: 000091)
Cause
Suspected cause
Troubleshooting
2nd ASF load position excess speed error (error code: 000092)
Cause
Suspected cause
Troubleshooting
2nd ASF load position reverse error (error code: 000093)
Cause
Suspected cause
Troubleshooting
C1 LFT PID driving time error (error code: 000160)
Cause
Suspected cause
Troubleshooting
C1 LFT PID excess load error (error code: 000161)
Cause
Suspected cause
Troubleshooting
C1 LFT excess speed error (error code: 000162)
Cause
Suspected cause
Troubleshooting
C1 LFT PID lock error (error code: 000164)
Cause
Suspected cause
Troubleshooting
LFT2 PID driving time error (error code: 000180)
Cause
Suspected cause
Troubleshooting
LFT2 PID excess load error (error code: 000181)
Cause
Suspected cause
Troubleshooting
LFT2 PID excess speed error (error code: 000182)
Cause
Suspected cause
Troubleshooting
LFT2 PID lock error (error code: 000184)
Cause
Suspected cause
Troubleshooting
LFT3 PID driving time error (error code: 000200)
Cause
Suspected cause
Troubleshooting
LFT3 PID excess load error (error code: 000201)
Cause
Suspected cause
Troubleshooting
LFT3 PID excess speed error (error code: 000202)
Cause
Suspected cause
Troubleshooting
LFT3 PID lock error (error code: 000204)
Cause
Suspected cause
Troubleshooting
LFT4 PID driving time error (error code: 000220)
Cause
Suspected cause
Troubleshooting
LFT4 PID excess load error (error code: 000221)
Cause
Suspected cause
Troubleshooting
LFT4 PID excess speed error (error code: 000222)
Cause
Suspected cause
Troubleshooting
LFT4 PID lock error (error code: 000224)
Cause
Suspected cause
Troubleshooting
PG PID driving time error (error code: 000480)
Cause
Suspected cause
Troubleshooting
PG PID excess load error (error code: 000481)
Cause
Suspected cause
Troubleshooting
PG PID excess speed error (error code: 000482)
Cause
Suspected cause
Troubleshooting
PG PID reverse error (error code: 000483)
Cause
Suspected cause
Troubleshooting
PG PID lock error (error code: 000484)
Cause
Suspected cause
Troubleshooting
ASF3 PID driving time error (error code: 000540)
Cause
Suspected cause
Troubleshooting
ASF3 PID excess load error (error code: 000541)
Cause
Suspected cause
Troubleshooting
ASF3 PID excess speed error (error code: 000542)
Cause
Suspected cause
Troubleshooting
C3 PID reverse error (error code: 000543)
Cause
Suspected cause
Troubleshooting
ASF3 PID lock error (error code: 000544)
Cause
Suspected cause
Troubleshooting
ASF3 load position driving time error (error code: 000550)
Cause
Suspected cause
Troubleshooting
ASF3 load position excess load error (error code: 000551)
Cause
Suspected cause
Troubleshooting
ASF3 load position excess speed error (error code: 000552)
Cause
Suspected cause
Troubleshooting
ASF3 load position reverse error (error code: 000553)
Cause
Suspected cause
Troubleshooting
ASF4 PID driving time error (error code: 000560)
Cause
Suspected cause
Troubleshooting
ASF4 PID excess load error (error code: 000561)
Cause
Suspected cause
Troubleshooting
ASF4 PID excess speed error (error code: 000562)
Cause
Suspected cause
Troubleshooting
ASF4 PID reverse error (error code: 000563)
Cause
Suspected cause
Troubleshooting
ASF4 PID lock error (error code: 000564)
Cause
Suspected cause
Troubleshooting
ASF4 load position driving time error (error code: 000570)
Cause
Suspected cause
Troubleshooting
ASF4 load position excess load error (error code: 000571)
Cause
Suspected cause
Troubleshooting
ASF4 load position excess speed error (error code: 000572)
Cause
Suspected cause
Troubleshooting
ASF4 load position reverse error (error code: 000573)
Cause
Suspected cause
Troubleshooting
SRPT PID driving time error (error code: 000640)
Cause
Suspected cause
Troubleshooting
SRPT PID excess load error (error code: 000641)
Cause
Suspected cause
Troubleshooting
SRPT PID excess speed error (error code: 000642)
Cause
Suspected cause
Troubleshooting
SRPT PID lock error (error code: 000644)
Cause
Suspected cause
Troubleshooting
Selector valve error
PUMP PID driving time error (error code: 000850)
Cause
Suspected cause
Troubleshooting
PUMP PID excess load error (error code: 000851)
Cause
Suspected cause
Troubleshooting
PUMP PID excess speed error (error code: 000852)
Cause
Suspected cause
Troubleshooting
PUMP PID reverse error (error code: 000853)
Cause
Suspected cause
Troubleshooting
PUMP PID lock error (error code: 000854)
Cause
Suspected cause
Troubleshooting
SEL1 position seek error (error code: 034804)
Cause
Suspected cause
Troubleshooting
PW sensor light value adjust error (error code: 030002)
Cause
Suspected cause
Troubleshooting
Emergency stop error caused by cover opening (error code: 030004)
Cause
Suspected cause
Troubleshooting
Power Supply Cooling Fan failure (error code: 030902)
Suspected cause
Troubleshooting
Printhead electrical error
Head-Hot detect error (before printing) (error code: 031001)
Cause
Suspected cause
Troubleshooting
Head-Hot detect error (after flushing) (error code: 031002)
Cause
Suspected cause
Troubleshooting
Transistor temp error (error code: 031003)
Cause
Suspected cause
Troubleshooting
Head temp error (error code: 031004)
Cause
Suspected cause
Troubleshooting
X-Hot detect error (at ink replacement timing) (error code: 031005)
Cause
Suspected cause
Troubleshooting
Blowout of a fuse error (Head) (error code: 031006)
Cause
Suspected cause
Troubleshooting
VBS over-voltage error (error code: 031008)
Cause
Suspected cause
Troubleshooting
HCS error (error code: 031011)
Cause
Suspected cause
Troubleshooting
Additional cassette FW error
Extension over connection error (error code: 032001)
Cause
Suspected cause
Troubleshooting
Incompatible expansion cassette connection error (error code: 032002)
Cause
Suspected cause
Troubleshooting
Additional setting state error 1 (error code: 032051)
Cause
Suspected cause
Troubleshooting
Additional setting state error 2 (error code: 032052)
Cause
Suspected cause
Troubleshooting
Addition recovery mode error (error code: 032101)
Cause
Suspected cause
Troubleshooting
Addition communication error 1 (error code:032151)
Cause
Suspected cause
Troubleshooting
Addition communication error 2 (error code:032152)
Cause
Suspected cause
Troubleshooting
Addition communication error 3 (error code:032153)
Cause
Suspected cause
Troubleshooting
Addition communication error 4 (error code:032154)
Cause
Suspected cause
Troubleshooting
Addition communication error 5 (error code:032155)
Cause
Suspected cause
Troubleshooting
Addition communication error 6 (error code:032156)
Cause
Suspected cause
Troubleshooting
Addition communication error 7 (error code:032157)
Cause
Suspected cause
Troubleshooting
Addition communication error 8 (error code:032158)
Cause
Suspected cause
Troubleshooting
Addition communication error 9 (error code:032159)
Cause
Suspected cause
Troubleshooting
Addition communication error 10 (error code:032160)
Cause
Suspected cause
Troubleshooting
Addition communication error 11 (error code:032161)
Cause
Suspected cause
Troubleshooting
Addition communication error 12 (error code:032162)
Cause
Suspected cause
Troubleshooting
CSIC error
Other ink device error (error code: 033003)
Cause
Suspected cause
Troubleshooting
Other ink device error (error code: 033004)
Cause
Suspected cause
Troubleshooting
Other ink device error (error code: 033005)
Cause
Suspected cause
Troubleshooting
CSIC access error (hardware failure) (error code: 033006)
Cause
Suspected cause
Troubleshooting
CSIC access error (hardware failure) (error code: 033007)
Cause
Suspected cause
Troubleshooting
CRCM access error (firmware failure) (error code:033008)
Cause
Suspected cause
Troubleshooting
Special print impossible error (error code: 033009)
Cause
Suspected cause
Troubleshooting
CSIC access error (hardware failure) (error code: 033010)
Cause
Suspected cause
Troubleshooting
CSIC access error (hardware failure) (error code: 033011)
Cause
Suspected cause
Troubleshooting
Home position seek error (error code: 034001)
Cause
Suspected cause
Troubleshooting
Deadlock avoidance impossible (error code: 034002)
Cause
Suspected cause
Troubleshooting
Impossible contact detection error (error code: 034003)
Cause
Suspected cause
Troubleshooting
Motor runaway error (error code: 034010)
Cause
Suspected cause
Troubleshooting
Ink leak error (Error code: 034841)
Cause
Suspected cause
Troubleshooting
SD Card Access error (Error code: 205602)
Cause
Suspected cause
Troubleshooting
FW error
Error caused by other than printer device (error code: 060001)
Cause
Suspected cause
Related parts
Troubleshooting
Driver mismatch error (error code: 060002)
Cause
Suspected cause
Troubleshooting
Precautions for collecting the main unit log
Troubleshooting from Failure Symptom
Feeding trouble
Double feeding
Symptom
Suspected cause
Troubleshooting
Paper damaged or bent
Symptom
Suspected cause
Troubleshooting
Stackability poor
Symptom
Suspected cause
Troubleshooting
Printing/image quality trouble
Nozzles missing
Symptom
Suspected cause
Troubleshooting
Nozzle missing state check matrix table
Ink bleed
Symptom
Suspected cause
Troubleshooting
Print position offset in CR operation direction
Symptom
Suspected cause
Troubleshooting
Print position offset in feed direction
Symptom
Suspected cause
Troubleshooting
Print smudges
Symptom
Suspected cause
Troubleshooting
Blank printout (blank paper ejected)
Symptom
Suspected cause
Troubleshooting
Incorrect Colors
Symptom
Suspected cause
Troubleshooting
Lines not smooth and ruled-line deviation
Symptom
Suspected cause
Troubleshooting
ADF/scanner trouble
ADF/scanner trouble
Cause
Suspected cause
Troubleshooting
Other
Abnormal sound
Symptom
Suspected cause
Troubleshooting
Remedy of When The Check Pattern is not appropriate
Check Pattern Print (Plain)
Check Pattern Print (Matte)
Adjustment pattern
Checking target
Judgment method
Remedy
Service Nozzle Check Pattern
Adjustment pattern
Checking target
Judgment method
Remedy
CR・PF Pattern (PG1)
Adjustment pattern
Checking target
Judgment method
Remedy
PF pattern (PG1)
Adjustment pattern
Checking target
Judgment method
Remedy
PF pattern (PG3)
Adjustment pattern
Checking target
Judgment method
Remedy
Rear ASF CR/PF pattern (PG1)
Adjustment pattern
Checking target
Judgment method
Remedy
CR・PF Pattern (Dup)
Adjustment pattern
Checking target
Judgment method
Remedy
Gradation Pattern
Adjustment pattern
Checking target
Judgment method
Remedy
Failure Verification Function
Failure Verification Mode Starting Method
Fax related troubleshooting
Fax Related Reports/Logs
FAX Communication Log
Printing Procedure
Output Setting
Output Sample
Indications of destination number (in priority order)
Case example
Protocol trace
Printing Procedure
Output Setting
Output Sample
Viewpoint of DIS(DTS)/DCS
DIS (DTC) Capability Bit Table
DCS Bit Assignment for Capabilities
How to read the Command / Response log
Commands/responses log_ Sample Example (Type = Sending)
Outline of the Command Response Log
Fax Function Check Report
Check Procedure
Output Sample
FAX Error Code
Overview
IP Fax
Telephone line based faxing
Telephone Line Check Modes Related to FAX
Line Measurement Mode Startup Method
Checking Line Measurement Mode each step.
FAX Service Parameter
Outline of setting change in FAX Maintenance Mode
Parameter changing procedure
Example of setting change in selection type parameter
Example of setting change in input type parameter
FAX Service Parameter Table
Fax-related User Special Parameters
Emergency retrieval of received fax documents (FAX to PC)
Work procedure
Emergency Retrieval of Fax Received Originals (FAX to Memory)
Work procedure
Fax related troubleshooting
Fax troubleshooting basics
Troubleshooting basic step
Troubleshoot basic step details
Equipment information necessary for fax trouble report.
Troubleshooting by Fax Function Diagnosis
Troubleshooting from error codes
For IP faxing
Disassembly / Assembly
Repair work summary
Precautions before Repair Work
Discharging The Stored Electricity
Parts You Should Beware Of During Repair
Orientation Definition
Tools
Tools
Jigs
Disassembly Flowchart
Housing (1/3)
Housing (2/3)
Housing (3/3)
Ink Supply (1/3)
Ink Supply (2/3)
Ink Supply (3/3)
ADF/SCN(1/6)
ADF/SCN(2/6)
ADF/SCN(3/6)
ADF/SCN(4/6)
ADF/SCN(5/6)
ADF/SCN(6/6)
Electric Components (1/4)
Electric Components (2/4)
Electric Components (3/4)
Electric Components (4/4)
Ink system mechanism
Carriage Mechanism (1/3)
Carriage Mechanism (2/3)
Carriage Mechanism (3/3)
Paper Feed Mechanism (1/3)
Paper Feed Mechanism (2/8)
Paper Feed Mechanism (3/8)
Paper Feed Mechanism (4/8)
Paper Feed Mechanism (5/8)
Paper Feed Mechanism (6/8)
Paper Feed Mechanism (7/8)
Paper Feed Mechanism (8/8)
Paper Cassette
Optional Paper Cassette (1/4)
Optional Paper Cassette (2/4)
Optional Paper Cassette (3/4)
Optional Paper Cassette (4/4)
Parts/Components Location
Housing
Ink Supply
ADF/SCN
Electric Circuit Components
Ink System Mechanism
Carriage Mechanism
Paper Feed Mechanism
Paper Cassette
Option Cassette Unit_2
Before / After Replacement Work
Removing the Ink Packs
Removing the Maintenance Box
Unlocking the CR Unit
CR Unlock (Service Support Mode)
, and unlock the CR Unit.CR Unlock (Hardware)
Disassembly/Reassembly_1
Housing
Left Housing Assy
Front Left Housing
Front Cover Hinge Left
Front Inner Housing Left
Front Cover Assy
Stacker Driven Assy
Cassette Paper Size Sensor
Cassette Paper Size Sensor Lever
Cassette Paper Size Sensor Holder
Stacker Assy
Connector Cover
Front Inner Housing Center
Right Housing Assy
Front Right Housing
Front Cover Hinge Right
Ink Pack Tray (CL)
Ink Pack Tray (BK)
Panel FFC Protection Sheet
Panel Unit
Panel FFC
Front Cover Sensor Cover
Front Cover Sensor
Front Inner Housing Right
Ink Supply
Paper Jam Clear Cover Holder
Paper Jam Clear Cover Open Sensor
Left RIPS Housing Assy
Ink Pack Cover Lock Lever Assy
Front RIPS Housing
Decompression Tube Assy
Ink End Sensor
I/S Unit
Decompression Pump Unit
Ink Leak Sensor Assy
CSIC FFC
Ink Pack Cover Belt
Ink Pack Cover
Ink Pack Cover Open Sensor
Right RIPS Housing Assy
CSIC Relay Board
Paper Jam Clear Cover Belt
Paper Jam Clear Cover
Rear RIPS Housing
Ink Supply Tube Assy
Selector Valve Unit
ADF/SCN
Rear ADF Cover Assy
Left SC Cover
Front SC Cover
ADF Board
C-ring & Combination Gear
Soft Closing Gear Assy
ADF Cover Assy
Top ADF Document Support Assy
ADF Cover
Bottom ADF Document Support
Document Length Detector
Document Width Detector
C-ring & Stopper Shaft
Rear SC Cover
ADF unit
ADF Half Closed Sensor
SCN Unit
Support Stand
Document Mat Cover Assy
SCN Upper Case
SCN Board
Document Width Detector/Document Length Detector
CIS Unit (SCN)
ADF Close Sensor
ADF Pick Up Roller Assy
ADF Pickup Roller Cover
ADF Retard Roller
ADF Retard Roller Cover
Document Stopper
Paper Stopper Hinge
Right SC Cover
ADF Reinforcing Plate Rear
ADF Reinforcing Plate Front
Front ADF Cover/Front ADF Cover Support
CIS Unit (ADF)
Electric Components
FFC Protection Polyester film
Main Board
PDL Board
USB Host Assy
Speaker Assy
FAX Assy
Power Supply Unit Cable
PCB ROM
Humidity Sensor
I/F Port Unit
TPM Board
SSD
PCB Mechanism Relay Board Protection Polyester film
Wi-Fi Board
PCB Mechanism Relay Board
Power Supply Unit
PCB Head Relay Board
Rear ASF Relay Connector
Ink system mechanism
Ink System Assy
Maintenance Box CSIC
Carriage mechanism
APG Drive Sensor
APG Drive Assy
CR Scale
APG Motor Assy
APG Encoder
Head FFC Protection Sheet
Head FFC Assy
CR Motor
CR Unit
CR Timing Belt
PW Sensor
CR Unit Porous Pad
Print Head
Paper Feed Mechanism
Paper Guide Upper Right
Paper Guide Upper Center Right
Paper Guide Upper Center Left
Paper Guide Upper Left
Paper Guide Upper Center Assy
PE Sensor
Nip Release Solenoid
Duplex Unit Paper Detector
Duplex Print Cover Open Sensor
Star Wheel Assy
Paper Jam Sensor Lever
ASF Drive Assy
ASF Encoder
PW Drive Shutter
PF Drive Assy
Lift Gear
Lift Drive Assy
PF Scale Protection Material
PF Belt Tension Stopper
SMAP Phase Sensor
PF Timing Belt
PF Encoder Assy
Rear ASF Unit
Rear ASF Clutch Gear
Rear ASF Solenoid
Rear ASF Upper Cover
Paper Guide UpperLower
Rear ASF Lower Cover
RIPS Drive Roller
RIPS Feed Sensor Lever & Torsion Spring
Rear Band
Duplex Print Cover
Rear ASF Upper Cover Sub
Duplex Print Assy
Middle Duplex Print Guide
Pickup Roller
Paper Detection Sensor
Hopper Up/down Sensor
Feed Lever
Cassette Detection Sensor
Feed Sensor
Paper Size Sensor
Paper Cassette
Cassette Assy
Retard Roller
Compression Spring
Paper Label
Additional cassette unit
Option Pick Up Roller
Option Rear Cover
Option Rear Cover Belt
Option Feed Lever
Upper Connector
Lower Connector
Option Right Frame
Option Rear Cover Sensor
Separate Roller Drive Gear
Lift Drive Gear
Spur Gear (with E-ring)
Vertical Roller
Cassette Detection Sensor
Feed Sensor
Cassette Paper Size Sensor
Paper Detection Sensor
Hopper Up/down Sensor
Option Cassette Paper Size Sensor
Option Cassette Paper Size Sensor Lever
Option Cassette Paper Size Sensor Holder
Others
Manual stapler
Service Support Mode
Starting Service Support Mode
Start from the power ON
Start from the power OFF
Menu List / Details
01 Printer Status Information
101 Status Information
102 Service Status Sheet Print
103 Counter Information
Menu list
Confirm and reset procedure
104 Export Status Sheet Data
Status sheet to be saved
Data acquisition procedure
02 Check Pattern Print
201 Check Pattern
20101 Check Pattern Print (Plain)
Procedure
20102 Check Pattern Print (Matte)
Procedure
20103 Service Nozzle Check Pattern
Procedure
20104 CR & PF Pattern(PG1)
Procedure
20105 PF pattern (PG1)
Procedure
20107 PF Pattern(PG3)
Procedure
20109 Rear ASF CR & PF Pattern(PG1)
Procedure
20110 CR & PF Pattern(Dup)
Procedure
20112 Gradation Pattern
Procedure
20114 PE Sensor Check Pattern Print
Procedure
202 Paper Feed Confirmation
Procedure
203 Paper Feed Confirmation (ADF)
Procedure
03 Failure Verification
301 Failure Diagnostics Sequence
Menu list
Procedure
302 Main Unit
30201 Motor
Menu list
Procedure
30202 Sensor
Menu list
Procedure
30205 Others
Menu list
Procedure
303 Additional Cassette
30301 Motor
Menu list
Procedure
30302 Sensor
Menu list
Procedure
04 Maintenance
401 Head Cleaning
Menu list
Procedure
404 ADF Feed Roller Cleaning
Procedure
410 Regular Maintenance
41001 Before performed
Procedure
41002 After performed
Procedure
05 Adjustment Table for each Replacement Part
501 Main Unit
50101 Head & Ink Path
5010101 Print Head
Print Head Before Parts Replacement
Procedure
Print Head After Parts Replacement
Procedure
5010102 Ink Supply Unit
Ink Supply Unit Before Parts Replacement
Procedure
Ink Supply Unit After Parts Replacement
Procedure
5010103 Ink System Unit
Ink System Unit Before Parts Replacement
Procedure
Ink System Unit After Parts Replacement
Procedure
5010105 Ink Supply Tube Assy
Ink Supply Tube Assy Before Parts Replacement
Procedure
Ink Supply Tube Assy After Parts Replacement
Procedure
50102 Paper Feed/Eject Parts
5010201 Rear ASF Unit
Rear ASF Unit Before Parts Replacement
Procedure
Rear ASF Unit After Parts Replacement
Procedure
5010202 C1 Pickup Roller
C1 Pickup Roller Before Parts Replacement
Procedure
C1 Pickup Roller After Parts Replacement
Procedure
5010205 CR Unit / Head FFC Assy
CR Unit / Head FFC Assy Before Parts Replacement
Procedure
CR Unit / Head FFC Assy After Parts Replacement
Procedure
5010206 CR Motor Assy
CR Motor Assy Before Parts Replacement
Procedure
CR Motor Assy After Parts Replacement
Procedure
5010209 Star Wheel Assy
Star Wheel Assy Before Parts Replacement
Procedure
Star Wheel Assy After Parts Replacement
Procedure
5010213 CR Scale
CR Scale Before Parts Replacement
Procedure
CR Scale After Parts Replacement
Procedure
5010214 Duplex Print Unit
Duplex Print Unit Before Parts Replacement
Procedure
Duplex Print Unit After Parts Replacement
Procedure
5010215 ASF Drive Assy
ASF Drive Assy Before Parts Replacement
Procedure
ASF Drive Assy After Parts Replacement
Procedure
5010216 APG Drive Assy
APG Drive Assy Before Parts Replacement
Procedure
APG Drive Assy After Parts Replacement
Procedure
5010217 APG Motor Assy
APG Motor Assy Before Parts Replacement
Procedure
APG Motor Assy After Parts Replacement
Procedure
5010218 PW Drive Shutter
PW Drive Shutter Before Parts Replacement
Procedure
PW Drive Shutter After Parts Replacement
Procedure
5010219 PF Drive Assy
PF Drive Assy Before Parts Replacement
Procedure
PF Drive Assy After Parts Replacement
Procedure
5010220 Lift Drive Assy
Lift Drive Assy Before Parts Replacement
Procedure
Lift Drive Assy After Parts Replacement
Procedure
5010221 NIP Release Related Parts
NIP Release Related Parts Before Parts Replacement
Procedure
NIP Release Related Parts After Parts Replacement
Procedure
5010222 Paper Guide Upper (Left/Right)
Paper Guide Upper (Left/Right) Before Parts Replacement
Procedure
Paper Guide Upper (Left/Right) After Parts Replacement
Procedure
5010223 PW Sensor
PW Sensor Before Parts Replacement
Procedure
PW Sensor After Parts Replacement
Procedure
50103 Electric Parts
5010301 Main Board
Main Board Before Parts Replacement
Procedure
Main board After Parts Replacement
Procedure
5010302 Temperature and Humidity Sensor
Temperature and Humidity Sensor Before Parts Replacement
Procedure
Temperature and Humidity Sensor After Parts Replacement
Procedure
5010304 Power Supply Unit
Power Supply Unit Before Parts Replacement
Procedure
Power Supply Unit After Parts Replacement
Procedure
502 Additional Cassette
50201 Paper Feed/Eject Related Parts
5020101 C2 Pickup Roller
C2 Pickup Roller Before Parts Replacement
Procedure
C2 Pickup Roller After Parts Replacement
Procedure
5020102 C3 Pickup Roller
C3 Pickup Roller Before Parts Replacement
Procedure
C3 Pickup Roller After Parts Replacement
Procedure
5020103 C4 Pickup Roller
C4 Pickup Roller Before Parts Replacement
Procedure
C4 Pickup Roller After Parts Replacement
Procedure
5020107 C2 Frame Right Assy
C2 Frame Right Assy Before Parts Replacement
Procedure
C2 Frame Right Assy After Parts Replacement
Procedure
5020108 C3 Frame Right Assy
C3 Frame Right Assy Before Parts Replacement
Procedure
C3 Frame Right Assy After Parts Replacement
Procedure
5020109 C4 Frame Right Assy
C4 Frame Right Assy Before Parts Replacement
Procedure
C4 Frame Right Assy After Parts Replacement
Procedure
503 ADF/SCN
50301 ADF/SCN Related Parts
5030101 ADF Unit
ADF Unit Before Parts Replacement
Procedure
ADF Unit After Parts Replacement
Procedure
5030102 SCN Unit
SCN Unit Before Parts Replacement
Procedure
SCN Unit After Parts Replacement
Procedure
5030103 ADF LD Roller
ADF LD Roller Before Parts Replacement
Procedure
ADF LD Roller After Parts Replacement
Procedure
5030104 ADF Board/SCN Board
ADF Board/SCN Board Before Parts Replacement
Procedure
ADF Board/SCN Board After Parts Replacement
Procedure
5030106 CIS Module (ADF/SCN)
CIS Module (ADF/SCN) Before Parts Replacement
Procedure
CIS Module (ADF/SCN) After Parts Replacement
Procedure
504 Others
50401 Option stapler
Optional Stapler Before Parts Replacement
Procedure
Optional Stapler After Parts Replacement
Procedure
06 Individual Adjustment
601 Printer/Additional Cassette
60101 CR Motor Correction
Overview
Required Tool
Procedure
60102 PF Motor Correction
Overview
Required Tool
Procedure
60103 C1 ASF/Lift Motor Correction
Overview
Required Tool
Procedure
60104 C2 ASF/ Lift Motor Correction
Overview
Required Tool
Procedure
60105 C3 ASF/ Lift Motor Correction
Overview
Required Tool
Procedure
60106 C4 ASF/ Lift Motor Correction
Overview
Required Tool
Procedure
60108 Head ID Input
Overview
Required Tool
Procedure
60109 Nozzle Noise Check
Overview
Required Tool
Procedure
60110 Nozzle Rank Categorise
Overview
Required Tool
Procedure
60111 Nozzle Detect Check
Overview
Required Tool
Procedure
60115 Head Angular Adj. (H/W)
Overview
Required Tool
Procedure
60116 Head Angular Adj. (S/W) A
Overview
Required Tool
Procedure
60117 Head Angular Adj. (S/W) B
Overview
Required Tool
Procedure
60118 PTS Acc./ Dec. Adj.
Overview
Required Tool
Procedure
60119 PTS Acc./ Dec. Adj. (Simple)
Overview
Required Tool
Procedure
60120 Bi-D Adj.
Overview
Required Tool
Procedure
60121 Bi-D Adj. (Simple)
Overview
Required Tool
Procedure
60122 Bi-D Band Adj.
Overview
Required Tool
Procedure
60123 Bi-D Band Adj. (Simple)
Overview
Required Tool
Procedure
60124 PW Sensor Correction
Overview
Required Tool
Procedure
60125 PW Sensor Initialize
Overview
Required Tool
Procedure
60128 Cassette PE Adj.
Overview
Required Tool
Procedure
60129 Rear ASF PE Adj.
Overview
Required Tool
Procedure
60132 PF/EJ Band Feed Adjustment
Overview
Required Tool
Procedure
60133 PF/EJ Band Feed Adj. (Simple)
Overview
Required Tool
Procedure
60134 A - B Band Adjustment
Overview
Required Tool
Procedure
60141 Special Ink Charge
6014101 Head Ink Charge
Overview
Required Tool
Procedure
6014102 Initial Ink Charge
Overview
Required Tool
Procedure
60142 Ink Discharge
6014201 Head Ink Discharge
Overview
Required Tool
Procedure
6014202 Supply Ink Discharge
Overview
Required Tool
Procedure
6014203 Suction Pump Ink Discharge
Overview
Required Tool
Procedure
60143 CR Unlock & Power OFF
Overview
Required Tool
Procedure
60144 ROM Board Restore
Overview
Required Tool
Procedure
60145 CL1 Operation Check
Overview
Required Tool
Procedure
602 ADF/SCN
60201 Shading Calibration (Back)
Overview
Required Tool
Procedure
60202 Density Calibration
Overview
Required Tool
Procedure
60203 ADF Scanning Adj. (600dpi)
Overview
Required Tool
Procedure
60204 ADF Scanning Adj. (300dpi)
Overview
Required Tool
Procedure
60205 Manual ADF Skew Correction
Procedure
60206 FB Scan Position Offset
Overview
Procedure
60207 ADF Scan Position Offset
Overview
Procedure
60208 ADF Scaling Offset
Procedure
60209 ADF/SCN Individual Settings Reset
Overview
Required Tool
Procedure
60210 ADF Front CISM Position Auto Calibration
Procedure
07 Installation Setting / Operation Check
707 Paper Feed/Print Quality Check
70701 Paper feed confirmation
Procedure
70702 Paper Feed Confirmation (ADF)
Procedure
70703 Check Pattern Print (Plain)
Procedure
70704 Check Pattern Print (Matte)
Procedure
70705 Service Nozzle Check Pattern
Procedure
08 USB Memory FW Update
Preparation
Procedure
09 Date Transfer Function
Procedure
902 Machine Swapping
90201 Data Backup
90202 Data Restore
90203 Data Delete
10 Acquire Debug Log
Procedure
Adjustment and Additional Operations
List of Tools/Software/Consumables for Adjustments
Tools and Jigs
Adjustments and Check Items Purpose
Mechanical Adjustments and Inspections
Adjustments and Check Items Details
Mechanical Adjustments and Inspections
PG Adjustment
Tools to use
Flow of checking the PG
Preparing the thickness gauge
Procedure for affixing Teflon tape
Check the PG
Preparation for the PG adjustment
PG Adjustment
Adjustment of Right PG Adjustment Lever (right side of printer)
Adjustment of Left PG Adjustment Lever (left side of printer)
Maintenance and Inspections
Overview
Storing
Periodic Replacement Parts
Periodical Replacement Parts_1
Periodic Maintenance Operation List
Periodic Maintenance
Periodic maintenance operation flow
Periodic maintenance procedure
Regular Maintenance Procedures
How to Reset the Counter for Periodic Replacement Parts
Printer Main Unit/Additional Cassettes Roller Counter
Cleaning
Exterior parts such as housing
Inside the printer
Rubber or plastic rollers in the paper feed mechanism such as LD Roller/Pickup Roller
ADF/SCN Unit
ADF Sensor/reflector
Document Scanner Glass
ADF Document Retainer (Reference White Board)
Paper/document paths
Lubrication
Lubrication points list
Lubrication 1
Lubrication 2
Lubrication 3
Lubrication 4
Lubrication 5
Lubrication 6
Lubrication 7
Appendix
Connection Diagram
SSD Specifications
Overview
SSD Partitions
SSD Failure
HDD Failure Troubleshooting
Recovery from the HDD error after replacement
TPM Specification
Overview
Repairing a Malfunctioning TPM Board
Recover from failure after replacing TPM board
Web Config Reference Information
Checking Operation of Main Unit Information Transmission Function (WebConfig)
How to Check Main Unit Information Transmission Time (WebConfig)
Checking Number of Print Sides (WebConfig)
Part Names Conversion Table
Repair Work Time List (MTTR)
#
ADF/SCN error
Home position detection failure (Error code: 100016)
REL PID excess speed detection (error code: 100025)
REL PID reverse detection (error code: 100026)
REL PID lock detection (error code: 100027)
REL PID excess load (error code: 100029)
REL PID driving time (error code: 100030)
Gap IF adjustment error (error code: 100043)
Set guide sensor error (error code: 100044)
MAIN-B connection error (error code: 100048)
MAIN-B Firmware version mismatch error (error code: 100050)
Paper jam error (error code: 100054)
Calibration error (error code: 190000)
Match error between Main ROM and μSD ROM (PDL Program) (error code:205604)